Six Sigma

Green

UNIT 1: INTRODUCTION TO SIX SIGMA

Data Driven Processes and Decisions
Defining 6
Common Six Sigma Principles
Challenges of Six Sigma

The Development of Statistical Process Control
Motorola’s Focus on Defects
ABB, Allied Signal, and General Electric
Continued Growth of Six Sigma
Applying Six Sigma Knowledge

Other Formal Quality or Process Improvement Programs
When to Use Six Sigma

The Seven Muda
Other Forms of Waste
Two Types of Muda
5S
Just-in-Time Manufacturing

Standard Deviation
The Pareto Principle
Voice of the Customer
Basic Metrics

Problem Functions: y = f(x)
The 5 Whys
Creating a Problem Statement

UNIT 3: ADVANCED DMAIC

Creating a Project Charter
Project Ground Rules
Define Toolset
Define Tollgate Checklist

Failure Modes and Effect Analysis
Collecting Data
Measure Tollgate Checklist

Root Cause Analysis
Graphical Analysis
Statistical Analysis
Analyze Tollgate Checklist

Solutions Selection Matrix
Cost Benefit Analysis
Piloting a Solution
Planning Implementation
Improve Tollgate Checklist

Revise FMEA
Create a Control Plan
Visual Management
SPC Chartsn
Team Celebration and Reflection
Control Tollgate Checklist

UNIT 5: INTERMEDIATE STATISTICS

Reviewing Normal Probability Distributions
Non-Normal Continuous Distributions
Non-Normal Discrete Distributions
Applying Data to Real-World Situations

Hypothesis Test Basics
Selecting the Right Hypothesis Test
Why Run Hypothesis Tests
Running Hypothesis Tests

A Review of Hypothesis Testing Errors
What Information is Required for Choosing Sample Size?
Sample Size Calculations: Choosing the Right Method
Running and Analyzing Sample Size Tests in Minitab

Common Control Chart Types and When to Use Them
Creating and Reading Control Charts in Minitab

Common Challenges When Presenting Statistical Analysis
Why Include Some Statistics?
Tips for Creating Business-Friendly Presentations